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Metal Corrugated Structured Packing is constructed of sheets of corrugated metal. The angle of inclination of the corrugations of adjacent sheets is reversed with respect to the vertical column axis, forming mixing cells at every point where the corrugations intersect. Perforations and surface texturing, including waffled, grooved and smooth, promote intimate mixing and radial distribution over the entire tower cross-section. Each subsequent element is rotated 90 degree about the column axis so that the sheets of one element are perpendicular to the sheets of the elements above and below. In passing through each element, gas and liquid are thoroughly mixed in the direction parallel to the plane of the sheets. By rotating subsequent elements, excellent mixing and spreading, both side-to-side and front-to-back are obtained over the entire cross-section of the tower. Metal Corrugated Structured Packing operates over a wide range of liquid and gas rates. With more than 10 types of TPU Corrugated Packing available, TPU can provide the right products to meet your specific tower requirements.
Metal Corrugated Structured Packing offers higher capacity and/or higher efficiency than random packing or conventional trays. Metal Corrugated Structured Packing revamp can increase separation efficiency, increase capacity, lower pressure drop, and often significantly lower the energy costs of distillation and absorption operations. That means retrofitting existing packed or trayed towers with Metal Corrugated Structured Packing will improve profitability. 
Typically Application:
1.Scrubbers with High Solids
2.Coker Fractionators
3.Atmospheric Crude Units
4.Vacuum Crude Units
5.Resid Cracker
6.Reactor Off-Gas Scrubbers
7.Cracked Gas Quench Towers
8. Edible Oil Deodorizers
| Type | Theoretical Plate Number NT/(1/m) | Surface area a/(m2/m3) |
Void ratio/ % |
Liquid Loading/ U{m³/(m².h} |
F Factor Fmax/{m/s(Kg/m³)0.5} | Pressure Drop (Mpa/m) |
| 125Y | 1-1.2 | 125 | 98.5 | 0.2-100 | 3 | 2.0*10 -4 |
| 250Y | 2-3 | 250 | 97 | 0.2-100 | 2.6 | 3.0*10 -4 |
| 350Y | 3.5-4 | 350 | 95 | 0.2-100 | 2.0 | 3.5*10 -4 |
| 500Y | 4-4.5 | 500 | 93 | 0.2-100 | 1.8 | 4.0*10 -4 |
| 700Y | 6-8 | 700 | 85 | 0.2-100 | 1.6 | 4.6-6.6*10 -4 |
| 125X | 0.8-0.9 | 125 | 98.5 | 0.2-100 | 3.5 | 1.3*10 -4 |
| 250X | 1.6-2 | 250 | 97 | 0.2-100 | 2.8 | 1.4*10 -4 |
| 350X | 2.3-2.8 | 350 | 95 | 0.2-100 | 2.2 | 1.8*10 -4 |
Installation
1:According to the tower equipment diagram,and make sure that packing installation heights is correct.
2:When installing, it should always be poured from a certain height away from the packing layer. People should not stand directly on the packing to prevent the packing from deformation and uneven density. Wooden boards can be laid on the packing to disperse the force.
3:Other sundries, packaging bags, etc. is forbidden during the installation
4:Generally filled by random packing
5:After finished, if there is unevenness, use a wooden strip to naturally push it flat
FXSINO:
Founded in Pingxiang City of Jiangxi Province in 1998, mainly engaged in the design and manufacture of tower internals, packing, tower trays and the process of energy saving. Mainly develop the production, test and engineering service of mass transfer and separation in Chemical, Petrochemical, Refinery, Fertilizer, Oil & Gas and Environmental Protection areas.
With many years of technological development and production innovation, FXSINO has a very complete production equipment and strength. Widely cooperation with domestic famous Research institute & Multinational Group let FXSINO gain an unprecedented leap in the filed of production application recently.We provide our clients the best priced tower packing, trays and tower internals with good quality, practical utility and high - efficiency. Meanwhile, positively assist our customer resolve some questions which happened in project design, equipment commission, later maintenance& replacement etc.
FXSINO Advantage:
1:Automatic Intelligent warehouse
1.1 Allows auto handling and scanning of label info via OCR technology which integrated to Fxsino's warehouse system.
1.2 Magnetic Guidance Lurking AGV Unmanned vehicle can pick, deliver,yard all cargo to warehouse.
1.3: Connected with FXSINO EPR to fulfill warehouse process automation
1.4:Warehouse capacity is close to 80000 cbms
2:Intelligent management robot
2.1: 24 hours non-stop inspection against product's quality,package,worker's efficiency and so on .
2.2 Timely find equipment's failure and inform technical staff to repair
2.3.Face recognition technology will monitor workers working status and prevent irregularities by outsiders.
3:AR visual system+5G+MAS
3.1 Based on China Unicom mobile proxy server full coverage, Our customers can see the production status of orders in real time through AR glasses.
3.2 we can collect all data,include in product daily output, material consumption, warehouse real-time inventory, order progress and so on via 5G data platform.
4:Technical research and development capability
4.1 Through cooperation with co-partner named tianjin University,Zhejiang University of Technology,Nanchang University,Tsinghua University and so on,we can provide EPC to you. Meanwhile, to assist customers to resolve with facing problem.
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